Ideas – mortise jig

June 22, 2016 2 comments

After posting about the mortise jig there were a couple of great comments. In particular the caution about ensuring that the jig is square to the board being mortised. This can be a frequent problem if your vise does not close evenly.


Posting the picture you can quickly see what can happen and imagine the effect. 

In the comments Matt quickly pointed out the potential problem. Here’s a solution I tried over the weekend that worked extremely well. The picture shows the clamps used in my moxon vise, but I also put it to work in my regular vise.

 

Along with this solution I also will take a close look at my bench vise and see if I can make some adjustments.

Thanks for all the comments!

Categories: Techniques, Tools

Mortises-Tools Cabinet Back

June 21, 2016 Leave a comment

With my mortise jig complete, the process of measuring and marking begins. I’ve repeated enough steps on this project and take extra care to make sure everything goes right the first time. The first time of course did not include the two additional mortises and tenons I chopped because I put two in the wrong spot. The extra cross member didn’t hurt though and everything went well.

 

The care certainly paid off and everything fits snugly.

 

I still have to plane the carcass sides and tidy up before attaching the back. Hope everyone had a good Father’s Day.

 

Categories: Hanging Tool Cabinet

Mortise Jig

June 15, 2016 6 comments

One of the techniques that I learned a Paul Sellers 9day foundation class was the construction and use of a mortise jig. I don’t always use them these days, but occasionally I find them helpful. After my latest experience with making mortise and tenon joints it seemed prudent to take my time and make a new jig.

ITs really a sinple process and involves selecting a small piece of scrap to act as the back and then planing a seconpiece the correct thickness to act as a guide for the chisel. Once glued together and clamped (I sued my bench clamp) it acts as a great guide. I must have 6 or seven guides now of varying thickness.

 

 

Categories: Techniques

Sterling Tools

June 11, 2016 Leave a comment

I admire many of the small toolmakers that provide the tools we use. Speaking to many of them at Handworks and swapping comments on this blog and instagram, they are a tremendous group of hardworking, creative people. Analyyzing the mortises and tenons that I made previously, it became clear that I needed tto take greater care when making the joints. My mortises required sides that were at the correct angle. My biggest problem is that I had not realized it until the joints would not fit and my method for checking less than optimal. Then I remembered the dovetail square made by Chris at Sterling Tools, the “blade” was narrower than my small square and would fit into the smaller mortises allowing me to see the angle of the sides. For a few dollars more it came with a 4″ or 6″ measure that was perfect for another task I had coming up. I’ll also give it a whirl when I get to my next dovetail project.

While on the site I also took a look at the protractor. Another tool that I have been looking for but had not found the right one. When the protractor arrived I was very happy with the construction, ease of reading and that the kknow b is metal. In the pictures it is hard to tell. One of the things I like most is the  length of the ruler. In the picture you can see that I am abple to set the jig wheel on the ruler and measure the angle. Fantastic!

I’m not one to talk about the unboxing of tools but needless to say these tools are well made,, perform well and carefully packaged. I look forward to meeting Chris in person in the future, in the meantime Thanks for some great tools which I expect to use for many years to come.

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Categories: Tools

Essential Hand Tools

June 8, 2016 3 comments

Many woodworking books occupy my shelves. Several have been thumbed through multiple times, others such as the Anarchist Tool Chest have been read cover to cover, there are even a couple that have yet to be read. A month ago a new book was added to the shelf or let’s say may get added if it ever leaves my side. Essential Woodworking Handtools by Paul Sellers.

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There are many reasons to acquire and read woodworking books, pleasure, curiosity, historical perspective, knowledge. This book fulfills all categories. Essential Woodworking Hand Tools is no small volume. It is a hefty 480 page, hardcover bound book packed with photographs and detailed descriptions. Reading it is a pleasure, I have found myself looking up one topic and 20 pages further on into the next topic before I realize it. The photography is great but more imortantly rlevant clearly showing the reader details that the word describe.Most importantly this book has not left my side since purchase. Turning to it multiple times is the greatest testament to its value.

Today there are several grooves that must be placed in the back of the tool cabinet. Struggling last time to get a clean groove in some difficult wood,  I picked up the book and realized that in difficult grain I could use a mortise gauge to prepare the surface prior to using the plane, thought had not crossed my mind. This along with 18 more pages of information, some familiar and other new, all explained in well written text and clear photography.

Curious about router planes and how to use them when you have tenons of great length? It’s in the book! This came up in one of my blogs a couple of weeks ago and you guys gave me quick help. As an alternate it is clearly spelled out and described by Paul Sellers.

Want to know how to shargpen your router bits, saws, or drill bits? look it up. The wealth of information is amazing.

There is one essential tool missing from the book, which is the most critical item Paul taught me in his 9 day foundation class, “listen”. When I mention it today I hear in my mind his voice and the pause as the sound of the saw or chisel tells its tale. However the accompanying videos and his hard work on the web provide this as well.

This is a must buy book!

Categories: Tools

Hanging Tool Cabinet – The Back

June 5, 2016 1 comment

Beginning on the back of the tool cabinet this morning, I had several clear goals. The first was to ensure that my tennon accuracy immproved and I tried out many of the ideas that you gave me for improving my router us on the tenons. The second was to improve the quality of the groves that were made in some difficult grain cherry that I have been using.

Accuracy first comes from preparation of stock and I spent quite a bit of time ensure that everything was square and of consisten size. This included sqaring all of the ends on the shooting board and a lot of careful checks. There is no sense trying to be accuracte if your board tapers fropm one end to the other.

Next came measuring and marking. the back consists of four boards tenoned together and a groove inside to accept the back. I took great care to measure from the same faces and edges to eliminate probelms cause by minor discrepencies.

Once completed the grooves neede to be ploughed into the boards. I had looked up in Essentials of hand tool Woodworking some details about using plough planes and Paul Selelrs suggested that in difficult grane to use a mortise gauge to pre cut the groove. I’ve struggled with a few pieces of this cherry and was glad for the advice. However I had to risk it all when I didn’t have a 3/16 blade for my plane and ended up have to use a 1/8 carefully from each side to make the correct width. It all worked.

Seems that I didn’t get much done but I learned alot and hopefully over the week will get a chance to shop the mortises for the Tenons.

Categories: Hanging Tool Cabinet

Workbench Confessions

June 1, 2016 8 comments

A couple of confessions – My workbench is ugly; I’m envious of all those beautiful benches out there!

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Not quite what you go to the confessional to admit, but for a woodworker it was tough. It’s been hidden away in my photos so let me introduce you. The bench is made up of one sheet of plywood cut in half and glued together creating a 24″ wide, 8′ long bench. The length is awesome although a few more inches of width would be nice. Given a makeover I would go to thirty or thirty two inches including a tray at the back.
A few years ago as I increased hand tool use, I began using a front vise and had to make several modifications. A 10″ wide board was added to the front along with doubling the leg width. Some cross bracing on the sides and the bench became very solid. My old vise stays on the side holding the strop for easy access. I made this bench as a teenager working with my father. It is a design from an old friend of his and has served well. Starting out, I certainly wouldn’t shy away from this bench. It’s cheap and works well.

But all of those other benches they sure have the looks!

Categories: other
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